Products
SMALL
SUGAR PLANT
Sugar is almost the primery requirement of human being and it is
produced from sugarcane hence the sugarcane is grown in most of
the countries. As per the present situation the sugar industry is
in the hand of some monopolized people due to the big and giant
plants or due to the lack of small technology. But in running days
there is a big craze of small technology at every where and in every
field. Very few percent of people have a big investment capacity
while 95% people who have the capacity of small investment in small
industries and hence our advanced small technology succeed in the
world market.
Very important 2-3 big factors are playing the main role to reduce
the production cost of sugar in our small sugar plant. Generally
35 to 40% cost as against the total production cost of sugar in
big sugar plant is considered for transportation cost from farms
to sugar plant. Most of or entire transportation cost is saved in
our small sugar plant. Because our sugar plant is directly installed
on the farm just near to the sugarcane plantation. Second thing
in case of big sugar plant the sugarcane reach from the farms to
the plant in minimum 24 hours after cutting the sugarcane which
decrease the juice recovery due to the late crushing. While in case
of our small plant the sugarcane are immediately crushed after cutting
which increase the sizable recovery of juice and then final sugar.
Very low investment and less overheads as compared big plant is
also decrease the production cost. To decrease the production cost
is very very important to stand in the present competitive market.
Our technology is based on open boiling pan system which simplify
the main technology, minimize the installation & maintenance
cost and reduce the production cost. The crushing, boiling and bagasse
drying process can be done under the sky while crystallization,
sugar formation and sugar drying process require the shed. Our small
plants can be shifted from one place to another (if required) without
much loss of construction and any damage in the machinery. Due to
the simplest technology any body can operate the plant after one
week experience only. The maintenance and repairing cost is almost
negligible. Thus with the so many advantages and benefits our small
sugar plant gives the best quality of sugar with high profit than
big and giant plants.
PROCESS :
The complete process of whole plant can be comprised in mainly five
processes.
- EXTRACTION
- BOILING
- EVAPORATION
- CRYSTALLIZATION
- SUGAR
FORMATION
- DRYING
Sugarcane
is crushed in heavy duty sugarcane crushers with high pressure for
the maximum recovery of juice. Juice is boiled in the boiling pans
at the required temperature and bagasse is used for the fuel in the
furnace for boiling the juice. The juice is converted in to the syrup
during the boiling. The hot syrup is transferred in the crystalizers
for the cooling and formation of crystals. The thick cooled syrup
is transferred in the sugar machine from the crystalizers where the
sugar is obtained. Big or small crystalled sugar as well as white
or slight brown sugar can be obtained as per the choice or requirement.
At the time of sugar formation the first molasses is obtained which
is again boiled for getting the more sugar. The boiled first molasses
is cooled in the crystalizer and then it will be transferred to the
sugar machine for getting the more sugar. During this process the
final molasses is obtained which is used in the bar (wine) distillation
(preparation). Both the sugar are dried through the dryer and then
it is graded and automatically filled in the bags. Finally it is weighed
and packed for the dispatch. The typical process flow chart has been
already given on the last page of this catalogue.
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